The Keyway Plug Gauge is a precision-engineered metrology instrument designed for the rigorous inspection of keyways and internal bores. Engineered for the demanding environments of general equipment manufacturing, these gauges ensure that critical mating components meet strict tolerance specifications, preventing mechanical failure and ensuring seamless assembly in high-stress industrial applications.
Our range of plug gauges incorporates high-grade materials to maintain dimensional stability and wear resistance. From Morse Taper Shank inspection rods to specialized cylindrical rods, these tools provide rapid, reliable verification for quality control professionals, minimizing production downtime and maximizing the precision of metal sealing and fastener components.
| Size Range A | Φ3 - Φ20 mm | Size Range B | Φ21 - Φ30 mm |
|---|---|---|---|
| Size Range C | Φ31 - Φ50 mm | Size Range D | Φ51 - Φ75 mm |
| Size Range E | Φ76 - Φ90 mm | Taper Standard | Morse Taper (MT) |
| Taper Ratio | 7:24 Taper Shank | Taper Range | No. 1 - No. 6 |
| Tool Type | Inspection Rods | Gauge Application | Cylindrical & Tapered |
Manufactured from premium alloy steels to prevent surface deformation and ensure long-term dimensional accuracy.
Enables instant "Go/No-Go" verification on the production line, significantly accelerating QC workflows.
Strict adherence to international metrological standards for maximum reliability in metal fastener manufacturing.
Comprehensive sizing from Φ3 to Φ90mm and Morse Taper No.1-6 to cover various industrial needs.
Clear marking and ergonomic design for effortless identification and handling by operators.
Designed to withstand the harsh conditions of welding workbenches and heavy machinery shops.
Ensure gauges are cleaned immediately after use to remove adherents and metallic debris.
Hold gauges lightly during use to prevent accidental bumps or damage to the measuring surface.
Strictly prohibited to use as a cutting tool or to force screwing into threads.
Usage is restricted to qualified metrological staff to maintain tool integrity.
Store in dedicated protective cases to avoid surface oxidation and mechanical wear.
Regular calibration checks recommended to ensure compliance with precision norms.
| Metric | Standard Tooling | Professional Plug Gauges |
|---|---|---|
| Inspection Speed | Slow/Manual | Ultra-Fast / Direct |
| Accuracy Rate | Variable | High Precision (Norm-based) |
| Tool Lifespan | Short (Soft Steel) | Long (Hardened Alloy) |
| Error Margin | Moderate | Minimal / Tight Tolerance |
| Labor Cost | High Per Unit | Low (Rapid Verification) |
The measuring surface must be cleaned immediately after use to remove any adherents. Avoid using abrasive materials; instead, use a lint-free cloth and appropriate gauge cleaning solvent.
No. It is strictly prohibited to use a plug gauge as a cutting tool. Forcing the gauge into a thread or using it for extrusion will permanently damage the precision surface.
Our Morse Taper Shank inspection rods follow the 7:24 taper ratio and are available in standard sizes from No. 1 to No. 6 for universal industrial compatibility.
To prevent damage and ensure measurement accuracy, these tools should only be operated by trained metrological staff or qualified quality control technicians.
We offer a comprehensive range divided into five main categories: Φ3-Φ20, Φ21-Φ30, Φ31-Φ50, Φ51-Φ75, and Φ76-Φ90 mm.
Handle the gauge lightly and avoid dropping it or bumping it against hard surfaces. Always return the gauge to its protective case when not in active use.
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