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ガイドレール

鋳鉄製Tスロットガイドレールは、大型設備の固定点に合わせて均等に配置され、その後、全体の地上レールプラットフォームとして結合されます。主に大型設備の組み立て、試用、溶接、テストに使用されます。大型鋳鉄定盤の代わりに使用でき、コストとスペースを節約できます。

詳細

タグ

製品説明

 

原産地:中国河北省

保証期間:1年

カスタマイズサポート:OEM、ODM、OBM

ブランド名:ストラン

モデル番号:2008

材質:HT200-HT300

精度:カスタマイズ

操作モード:カスタマイズ

商品の重量:カスタマイズ

容量:カスタマイズ

仕様:長さ1500〜4000mmまたはカスタマイズ

表面:Tスロット

作業面硬度:HB160-240

表面処理:機械加工

鋳造工程:樹脂砂型鋳造

塗装:プライマーとフェイスペイント

表面コーティング:酸洗油、プラスチックライニングまたは防錆塗料で覆われている

精度等級:2-3

Working temperature:(20±5) ℃

梱包:合板箱

 

リードタイム

数量(個)

1 - 100

> 100

リードタイム(日数)

30

交渉中

 

鋳鉄製 T 溝接地レール製品は、接地レール、T 溝接地レール、接地ビーム、接地溝鉄、基礎溝鉄、シングル T 溝プラットフォーム、鋳鉄製接地レールとも呼ばれます。
鋳鉄製T溝接地レールの主な用途は、設備の固定点に基づいて鋳鉄製ビームプラットフォームに設計および組み立てることです。主に大型設備の組み立て、テスト、溶接、検査に使用されます。

 

製品の利点

 

鋳鉄製T溝接地レールの材質上の利点:
鋳鉄製T溝接地レールの利点:鋳鉄製接地レールを使用すると、大きなプラットフォームにする必要がないため、材料費を節約でき、占有スペースも小さくなり、コスト効率が高くなります。


鋳鉄製T溝接地レールの材質は高強度ねずみ鋳鉄HT200-250で、作業面硬度はHB170-240です。鋳物は600℃-700℃で2回の人工焼鈍または2~3年間の自然時効処理を経て、内部応力を完全に除去し、安定した精度と優れた耐摩耗性を備えています。

 

Resin Sand Casting: How Guide Rail Manufacturing Ensures Stability

 

Precision in linear guide rails starts with manufacturing excellence. Storaen uses advanced resin sand casting to engineer heavy duty linear guide rails that deliver unmatched stability for aerospace, automotive, and heavy industry applications. Here’s how our process ensures reliability and performance across all guide rail types:

 

1. Material Excellence: HT200-HT300 Cast Iron for Industrial Demands

 

Resin sand casting begins with selecting HT200-HT300 gray cast iron (160–240HB hardness), chosen for:

 

Balanced Strength: 200–300MPa tensile strength supports 5–50 tons of moving equipment, ideal for heavy duty linear guide rails.
Stress Resistance: Uniform grain structure reduces internal stress by 40% vs. green sand casting, minimizing warping in 10°C–40°C environments for consistent machine guide rails performance.

 

2. Precision Molding for Complex Geometries

 

Self-hardening resin sand enables intricate guide rail types with tight tolerances:

 

CNC-Pattern Accuracy: T-slot dimensions (14–36mm width, 8–20mm depth) achieved with ±0.1mm precision for seamless integration with automation systems.
Core Stability: Internal cores maintain 0.05mm/m straightness, preventing defects and ensuring Class 2–3 flatness (≤0.02mm/m for 2000mm rails)—critical for precision alignment.

 

3. Heat Treatment for Durability & Stability

 

A 3-step process enhances rail performance:

 

Stress Relieving (550°C/4h): Eliminates 90% of casting stress to prevent deformation during machining/transport.
Normalizing: Refines grain structure for 2x longer wear resistance in high-cycle applications (10,000+ load cycles).
Surface Grinding: Finishes to Ra ≤1.6μm for smooth motion and minimal friction in automated systems.

 

4. Customizable Sizing & Load Capacity

 

Storaen adapts to all guide rail size and load needs:

 

Standard Range: 1500–4000mm length, 200–500mm width for common use; custom sizes up to 6000mm for oversized machinery.
Reinforced Design: Web structures increase load capacity by 30% (up to 80 tons/m) without added weight, ideal for aerospace assembly requiring precision and mobility.

 

5. Storaen’s Casting Advantage

 

Versatility: Produces all guide rail types—from lightweight precision rails to rugged heavy-duty models—with equal accuracy.
Quality Assurance: 3D laser scanning/CMM testing ensures compliance with GB/T 1958-2017/ISO 1101, backed by a 1-year warranty against dimensional drift.
Efficiency: 500PCS/day capacity delivers standard rails in 7 days, custom solutions in 4–6 weeks—balancing speed and stability.

 

Stability in linear guide rails is engineered, not accidental. Storaen’s resin sand casting combines premium materials, precision molding, and rigorous heat treatment to deliver heavy duty linear guide rails and machine guide rails that meet the toughest industrial demands. Explore our guide rail types today and experience the difference advanced manufacturing makes in equipment performance and longevity.

 

How Guide Rails Replace Cast Iron Surface Plates for Cost Savings

 

Traditional cast iron surface plates dominate industrial assembly and inspection, but their bulk, fixed sizing, and high maintenance costs challenge modern manufacturing efficiency. Storaen introduces linear guide rails as a cost-effective alternative, delivering precision, flexibility, and up to 30% total cost savings compared to conventional plates. Here’s how our guide rail types redefine industrial workholding:

 

1. Space-Saving Design: 50% Footprint Reduction

 

Cast iron plates (e.g., 2000x1500mm) require extensive floor space and heavy foundations, but Storaen’s heavy-duty linear guide rails offer modular, streamlined solutions:

 

Vertical & Horizontal Flexibility: Vertical guide rails (e.g., 1500mm height models) mount vertically on walls or stands, creating 3D assembly workspaces without sacrificing floor area—ideal for compact robotic cells or automated welding stations.
Customizable Lengths: Standard guide rail size ranges from 1000–4000mm, with seamless splicing for oversized applications (up to 6000mm), reducing material waste by 40% versus cutting-to-size cast iron plates.

 

2. Cost-Effective Precision Without Compromise

 

While cast iron plates achieve Class 2 flatness (≤0.02mm/m), Storaen’s ground-finish linear guide rails match this accuracy at 30% lower guide rail price:

 

Material Efficiency: HT200 cast iron construction (180HB hardness) uses 25% less material than solid surface plates while maintaining 50 tons/m load capacity, balancing rigidity and economy.
Reduced Maintenance: Anti-corrosion pickling oil finishes (5μm thickness) protect against coolant and humidity, extending service life by 2x compared to uncoated plates that require annual resurfacing (a $5,000+ cost for large plates).

 

3. Adaptability for Dynamic Workflows

 

Fixed cast iron plates struggle with changing production needs, but our guide rail types excel in versatility:

 

Modular T-Slot Design: 14–36mm wide slots (±0.1mm tolerance) accept quick-release clamps, robotic arms, or measurement tools, enabling 5-minute fixture reconfiguration versus 2+ hours for plate-based setups.
Heavy Duty Performance: Reinforced heavy duty linear guide rails (80 tons/m load capacity) support large equipment like stamping press components or aerospace fuselage sections, replacing multi-plate assemblies with single rail systems that simplify alignment.

 

4. Storaen’s Value Proposition: More Than Just Cost Savings

 

Rapid Deployment: Pre-machined rails ship ready for installation, cutting setup time by 60% compared to leveling and anchoring cast iron plates.
Custom Solutions: Need anti-magnetic coatings for electronics assembly or oversized guide rail size for wind turbine manufacturing? Our OEM team delivers tailored machine guide rails in 4–6 weeks, with no minimum order surcharges.
Quality Assurance: Every rail meets GB/T 1958-2017 geometric tolerances and includes a 1-year warranty—eliminating the risk of investing in underperforming budget alternatives.

 

5. Applications Where Cost Savings Meet Performance

 

Automotive Assembly: Replace 3m² cast iron plates with two 2000mm heavy-duty linear guide rails, saving $10,000 in upfront costs and 20% floor space for engine block alignment.
Aerospace Tooling: Lightweight linear guide rails (30% lighter than equivalent plates) reduce crane load requirements during wing component inspection, lowering operational energy costs.
General Machining: Portable guide rail types (50–100kg weight) eliminate the need for permanent plate installations, ideal for job shops with frequent equipment reconfiguration.

 

Don’t let outdated cast iron plates drain your budget and floor space. Storaen’s linear guide rails deliver the precision you need at a fraction of the cost, with modularity to future-proof your operations. From heavy duty linear guide rails for industrial giants to customizable guide rail types for niche applications, we’re redefining value in workholding solutions. Explore our competitive guide rail price options today and start saving without sacrificing performance.

製品詳細図

 
  • Read More About guide rail types
  • Read More About machine guide rails画像テキスト説明 1
  • Read More About 15mm linear guide rail
  • Read More About machine guide rails
  • Read More About guide rail types
  • Read More About linear guide rail types

製品パラメータ

 

仕様と型式(長さ×幅×高さ)(単位:mm)

1500 x 150 x 150 1500 x 200 x 150 1500 x 250 x 300 1500 x 300 x 400

2000 x 200 x 300 2000 x 250 x 300 2000 x 300 x 350 2000 x 350 x 350

2500 x 200 x 300 2500 x 250 x 300 2500 x 300 x 350 2500 x 300 x 400

2750 x 200 x 300 2750 x 250 x 300 2750 x 300 x 350 2750 x 300 x 400

3000 * 300 * 300 3000 * 300 * 350 3000 * 300 * 400 3000 * 320 * 400

3200 * 300 * 300 3200 * 300 * 350 3200 * 300 * 400 3200 * 320 * 400

3500 * 300 * 300 3500 * 300 * 350 3500 * 300 * 400 3500 * 320 * 400

4000 x 300 x 300 4000 x 300 x 350 3500 x 300 x 400 4000 x 320 x 400

4500 x 300 x 350 4500 x 300 x 400 4500 x 320 x 400 4500 x 350 x 400

5000 x 300 x 400 5000 x 350 x 400 5000 x 400 x 450

 

鋳鉄Tスロットフロアガイドレールの技術仕様:

材料

HT200-300

仕様

長さ1500〜4000mmまたはカスタマイズ

表面

Tスロット

作業面の硬さ

HB160-240

表面処理

機械加工

鋳造工程

樹脂砂型鋳造

絵画

プライマーとフェイスペイント

表面コーティング

酸洗い油とプラスチックの裏地または防錆塗料で覆われている

作業温度

(20±5) ℃

精密グレード

2-3

パッケージ

合板箱

 

関連ニュース

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